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Nexa3D Welcomes 3D-Fuel Materials to Its Expanding Family

California-based Nexa3D is quickly expanding its product offerings, acquiring assets that both grow its overall additive manufacturing (AM) processes and materials. Complementing its November 2023 purchase of material extrusion firm Essentium, the company is now bringing sustainable filament maker 3D-Fuel into the fold.

Founded in 2014, 3D-Fuel established itself as one of the very few plastic-based filament makers focused on sustainable materials, opting for plant-based inputs and carbon captured from plants in its main product lines. Over the years, this has ranged from PLA made with disused coffee and beer to algae and landfill waste. Since exploring these exciting options earlier on in its existence, the company ultimately shifted toward more standard forms of PLA derived from NatureWorks PLA with high enough strength for a broader range of applications.

In 2023, 3D-Fuel formed a strategic partnership with Essentium aimed at simplifying the sourcing process for 3D printing filaments and meeting the burgeoning demand for sustainable, innovative materials. By consolidating production within Essentium’s certified facilities, the partnership was meant to ensure efficient scaling and providing customers with a comprehensive and streamlined filament procurement process. In a way, that deal seemed to be laying the groundwork for 3D-Fuel’s ultimate acquisition.

The collaboration between 3D-Fuel and Nexa3D is set to enhance the product offerings available to customers. By leveraging Nexa3D’s expertise and resources, 3D-Fuel aims to expand its product range, enhance operational efficiency, and drive forward research and development efforts. Customers of 3D-Fuel can now look forward to accessing Nexa3D’s portfolio of validated resins, metals, and thermoplastic materials.

The acquisition of 3D-Fuel by Nexa3D follows the latter’s purchase of Essentium, which synergized Nexa3D’s high-throughput stereolithography (SLA) and polymer powder bed fusion (PBF) platforms with Essentium’s High Speed Extrusion (HSE) technology. Hopefully, 3D-Fuel will be able to revisit some of its earlier work in waste recycling, which has a promising future for 3D printing materials.

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